Advantages of HVOF Thermal Spray Coatings for your Industry
Are you looking to get better mileage from your industrial components?
Look no further than HVOF thermal spray coatings. HVOF (high-velocity oxygen-fuel) thermal spray coating is a process that uses a high-velocity stream of gas to spray molten particles onto a desired surface. This results in a dense, high-quality coating which can be used to improve and/or restore components.
Suitable on a range of materials to achieve various purposes, HVOF thermal spray coatings are a go-to solution for many industries. Outlined below are five ways these coatings can help improve the performance, durability, and lifespan of your components.
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1. Wear and Corrosion Resistance
HVOF thermal spray coatings are known for their exceptional wear and corrosion resistance. The dense, low-porosity coating provides protection from environmental wear and tear, such as corrosion, erosion, and abrasion. This extends the life of your components by reducing the frequency of maintenance and/or replacement.
Due to the wear and corrosion resistance of HVOF thermal spray coatings, they are particularly beneficial in applications where components are routinely exposed to harsh environments or corrosive materials. In the oil and gas industry, components such as valves and pumps are exposed to corrosive fluids and gases. HVOF thermal spray coatings can help to protect these components from corrosion and wear and reduce the risk of failure or downtime.
2. Improved Adhesion
HVOF thermal spray coatings strongly adhere to the surface of a component. This is due to the high velocity of the gas stream, which helps to create a mechanical bond between the coating and the surface. Stronger adhesion means the coating is less likely to peel, flake or chip away, ensuring long-lasting protection. This is especially important for components exposed to high levels of stress or impact.
3. Customisable Thickness
HVOF thermal spray coatings can be applied in a range of thicknesses, depending on the requirements of your components. This allows for greater flexibility in the design and construction of your components, as well as the ability to optimise the coating for specific performance requirements. For instance, components that require a high degree of wear resistance may benefit from a thicker coating, while components that require greater thermal conductivity may require a thinner coating.
4. Improved Performance
HVOF thermal spray coatings can be used to improve the functionality and performance of components. For example, the increased wear resistance provided by the coating can reduce friction and improve the efficiency of moving parts; this can reduce energy consumption and increase productivity. Additionally, the improved corrosion resistance provided by the coating can help to maintain the integrity of your components, minimising the risk of failure or downtime.
4. Versatility
HVOF thermal spray coatings can be applied to a wide range of metal materials, which makes them ideal in a variety of industries, such as industrial pumps, drilling, material handling, earth moving, oil and gas, and power generation. Furthermore, the versatility of these coatings means that they can be used on a wide range of components, from spindles to impellors to pump housings to drill shafts to hydraulic suspension rods, for protection or to improve their performance.
Well-suited to a range of industries, HVOF thermal spray coatings are a strong, customisable coating which extends the life, performance and durability of industrial components. They improve and restore components made from all kinds of materials to minimise downtime and maximise efficiency.
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For your coating needs, consider New Metal Surfaces for an effective, high-quality and long-lasting solution. Our premium HVOF coatings can produce deposits with less than 1% porosity, offering more protection, better wear resistance and higher bond strength than other coating solutions.
Get in touch with us today and let’s get the most out of your equipment.
